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Template manufacturer: What are the specific risks of grout leakage to construction safety?

source:Shandong Tianhong Heavy Industry Co., Ltd
Abstract:

Leakage of grout can cause the loss of concrete slurry, resulting in uneven lateral pressure on the formwork, which can lead to deformation, displacement, or expansion of the formwork during pouring. If the template is deformed

There are many risks to construction safety caused by template joint leakage, as follows:
Stability risk of template support system
Template deformation risk: Leakage of grout can cause the loss of concrete slurry, resulting in uneven lateral pressure on the formwork, which can easily cause deformation, displacement, or expansion of the formwork during pouring. If the deformation of the template exceeds its design allowable range, it may cause instability or even collapse of the template support system, posing a serious threat to the safety of construction personnel.
Risk of support structure failure: Leakage of grout may cause uneven stress on the formwork support structure. If local support points lose their support function due to grout leakage, it will disrupt the force balance of the entire support system, leading to overload, deformation, or even failure of some support structures, increasing the risk of support structure collapse.
Construction personnel safety risks
Object impact risk: When the slurry leaks, it may spray out from the gaps in the template, which may cause object impact injuries to nearby construction personnel. If it splashes onto personnel, it may lead to injury.
Risk of falling from heights: To address the issue of slurry leakage, construction personnel may need to approach the formwork or perform maintenance, leak sealing, and other operations at heights. If the template becomes unstable or the surface becomes slippery due to leakage of grout at this time, personnel may easily lose balance during operation, leading to accidents such as falling from heights.
Construction equipment safety risks
Equipment damage risk: The leaked slurry may enter the interior of construction equipment, such as vibrators, pumping equipment, etc., causing equipment failure or damage, affecting construction progress, and may also cause equipment safety accidents.
Mechanical failure risk: Equipment failure caused by slurry leakage may cause abnormalities in the operation of mechanical equipment, such as uneven vibration, poor pumping, etc., which not only affects the quality of concrete pouring, but also may cause safety accidents due to abnormal mechanical operation.
Construction progress and quality risks
Progress delay risk: Leakage of grout can cause interruptions in the concrete pouring process, requiring the cleaning of debris and repair of formwork at the leakage site, which will increase construction time and lead to project delays.
Quality defect risk: Leakage of grout causes quality defects such as honeycombs, holes, and exposed reinforcement on the surface of concrete, reducing the strength and durability of the structure, increasing maintenance costs and safety hazards.
Environmental risks at the construction site
Environmental pollution risk: The leaked slurry will contaminate the construction site and surrounding environment, making it difficult to clean up and increasing the cost of environmental remediation.
Fire risk: In some cases, leakage may come into contact with electrical equipment, flammable materials, etc. on site, posing a potential risk of fire.
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