Smart Beam Field (Highway)

The applicable scenarios for smart beam fields (highways) include: 1) Construction of large bridges and complex structures ① Prefabrication of cross river and cross river bridges Suitable for the production of prefabricated beams for large bridges such as the Yellow River Grand Bridge, this project utilizes a fully enclosed intelligent steam curing system and hydraulic formwork equipment to achieve efficient mass production of 40 meter box girders and other irregular components, ensuring the precision of complex structural construction. ② Mountainous highway bridges Adapting to complex terrain scenarios such as multi arch tunnels and curved bridges, the mobile pedestal and rotating mechanism can flexibly adjust the layout of the production line to meet the needs of narrow sites and irregular cross-sections. 2) Regions with harsh climate conditions ① Rainy and typhoon prone areas The fully enclosed steel structure shed can effectively resist the rainstorm and typhoon in Hainan and other places, ensure that the production of precast beams is not disturbed by the weather, and maintain the continuity of construction. ② High temperature drought and low temperature environment The intelligent steam curing system automatically adjusts maintenance parameters through temperature and humidity sensors, meeting the differentiated needs of high-temperature evaporation resistance in desert areas or anti freezing damage in high-altitude areas. 3) High standardization and intensive production demand ① Large scale construction of highways Suitable for large-scale projects such as Wuhan Chongqing Expressway, the circular assembly line layout and automated binding robots can compress the production cycle of single beam from 7 days to 1 day, improving the throughput of the production line. ② Green and low-carbon construction scenarios Integrating solar energy storage devices and resource recycling systems, reducing land occupation and energy consumption, and meeting the environmental protection requirements of ecologically sensitive areas. 4) Intelligent and digital management scenarios ① Whole process quality control The digital twin platform based on BIM+Internet of Things monitors key processes such as steel bar processing, tension grouting, etc. in real time to ensure that the strength of prestressed components meets the standards and meets the high standard engineering requirements of high-speed railway connecting lines. ② Multi section collaborative construction The intelligent management platform breaks down information silos, coordinates lifting progress, material allocation, and personnel positioning, and adapts to comprehensive highway projects that are advancing in parallel across multiple sections. 5) Special human resource allocation environment ① Labor shortage areas Projects such as Lewang Road in Guangxi have utilized "reduced manpower" technologies such as hydraulic robots and automatic sprinklers to operate a single beam yard with only 3-5 people, solving the labor problem in remote areas. ② Key areas for safety risk control The AI video surveillance and intelligent warning system can identify construction hazards in real time and is suitable for the production of prefabricated beams in high-risk construction sites such as tunnel groups and high slopes. Note: The selection of smart beam yard should be based on the project scale and process characteristics. For example, the production of large box girders should prioritize matching with mobile pedestal systems, while the mass production of T-beams requires strengthening the configuration of steel bar binding robots.